ROTOMAC Pumps was established in the year 1967 by it's founder Mr.Ram Ratan Gupta.  Mr.Ram Ratan Gupta, a coal mine owner, was fascinated by the battery of progressive cavity pumps deployed in his mines.  He was intrigued by the complex profile of the rotor and the stator, at the same time he was also frustrated by the recurring problems he had to face in importing these spares as there were no manufacturers in India at that time.  The same problem was faced by other coal miners too throughout the country. 

"I can produce these rotor and stators" he said to himself ingenuinely, and soon he perfected his own method of generating the complex profile of the rotor and stator.  News of this technological breakthrough reached the mining community who turned to him to source these critical spares.

The transition from the vital components to complete pumps was a logical step and thus ROTOMAC was born.

 
MANUFACTURING BASE
ROTOMAC Pumps factory is situated in the industrial city of  Kanpur, in the state of U.P. (INDIA), about 440 Km (275 miles) south-east of New Delhi and takes 5 Hours by Rail or 40 minutes by Air.  The factory is built on 5,000 sq.mtr. land area, having total cover area of 3000 m2 having all infra-structural facilities such as air, water, 150 KVA electric power connection and 130 KVA diesel generating sets for uninterrupted power supply.

  
MACHINE SHOP
State of the art modern machine shop houses CNC SPM's for Rotor machining, Milling centres, Centre lathes, Radial drilling machines, vertical boring machines, horizontal boring machines, shapers, long thread milling machines etc.

We have our in-house polymer plant for manufacturing of stators and have machines like Open roll mixing mill, Hydraulic presses, Extruders, Steam Boilers, Autoclaves etc.

We also have our in-house hard chrome plating plant for surface treatment of the rotors and shafts.


  
PATTERN SHOP & TOOL ROOM
We have our own tool room to manufacture the complex steel cores for the stators, jigs and fixtures for better productivity levels and pattern shop for making of wooden or aluminum patterns required for casting purpose.

  
NUMBER OF PERSONS EMPLOYED
We have a work force of 115 persons employed in the following manner.
SKILLED WORKMEN  60
SEMI-SKILLED WORKMEN  15
UN-SKILLED WORKMEN  05
SUPERVISORY  11
MANAGERIAL  04
TECHNICAL  20
TOTAL 115

  
RESEARCH, DESIGN & DEVELOPMENT
We have a team of qualified design engineers headed by a design manager who is overall responsible for continuous improvement in design modifications to upgrade the efficiency of the pumps.  Prototypes are tested under simulated conditions and  finally improved and accepted to go on production line.

We maintain our leadership by constantly upgrading the technology as well as expanding the product range.  Our latest acquisition of AUTOCAD-2000 workstation ensures all drawing and designing parameters virtually free from errors.


  
EXPERIENCE
Our greatest asset is expertise in “application engineering” gained over three decades of experience in fluid engineering solutions to over thousands of customers worldwide.  Closely working with the customers and the consultants, the Company has designed pumps specifically to meet the customers unique requirement and that's why companies like ICI, Cadbury, Unilever, Glaxo, Reliance turn to ROTOMAC for many of their fluid handling requirements.

  
QUALITY
FOREWORD
The Company expresses commitment towards quality, it's policy & objectives at each functional level.

The Managing Director is responsible for establishing, implementing & maintaining quality systems and formulating the quality policy.  ISO 9000 training programs are being undertaken for awareness, understanding, implementation & maintenance to achieve ISO 9001 certification.

POLICY
TO ACHIEV TOTAL CUSTOMER SATISFACTION BY CONSISTENTLY PRODUCING AND SUPPLYING DEFECT FREE PRODUCTS ON TIME AND EVERY TIME THROUGH THE UNITED EFFORTS OF ALL EMPLOYEES AND CONTINUAL IMPROVEMENT OF OUR QUALITY SYSTEM.

OBJECTIVES

  • To implement  ISO:9001:2000 standard by July 2003.
  • To minimise number of defects per piece indicated by customers’ inspection authority.
  • To minimise delivery date variance.
  • To achive zero defect in fabrication, machining, hard chrome plating and rubber moulding of components by December 2003.
  • To improve processes & methods to increase productivity upto 10% by December 2003.
  • To enter export market by December 2003.
  • To minimise the delay in after sales service.
 
ROTOMAC INDUSTRIES (P) LTD.
D-4A, PANKI INDUSTRIAL AREA, SITE - 1
KANPUR - 208022
INDIA
PHONE : +91-512-2691704 / 705
FAX : +91-512-2691706
EMAIL : info@rotomacpump.com
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